Gcr15 Hardened Steel Ball Screw Machining with BN - S20 Solid CBN Turning Tools
1. Halnn Tools Gcr15 Hardened Steel Ball Screw Machining with BN - S20 Solid CBN Turning Tools
As a precision part of the machine tool industry, the ball screw has high requirements on the size and precision of the ball screw, and the ball screw after heat treatment is more difficult to process. In particular, the ball screw bearing housing has a large finishing allowance and is highly efficient in hard turning machining.
The hard-working inserts for machining the bearing blocks at both ends of the ball screw are carbide cutters, ceramic cutters, and cubic boron nitride inserts. The finishing allowance of the bearing blocks at both ends of the ball screw is generally 1-2 mm, but the above three cannot be effective. Large-volume turning ball screw bearing block at both ends
Halnn Tools has developed a blade for the ball screw housing - the non-metallic binder cubic boron nitride blade BN-S20 grade. The BN-S20 grade of cubic boron nitride insert adopts pure ceramic as the binder CBN sintered body, which has better impact resistance after high temperature and high pressure synthesis, and adopts nanometer ultrafine grain, which has better wear resistance. When turning the bearing blocks at both ends of the ball screw, the service life is more than 4 times that of the traditional cubic boron nitride insert. Due to the good impact toughness, the unilateral knife can reach 7.5mm, which is also suitable for turning the ball screw thread broken surface.
2. BN-S20 CBN Turning Tools Characteristics
| Insert grade | Machining method | Cutting depth | Machining condition | Machining hardness |
| BN-S20 | Roughing,finishing | 0.5-10mm | Interrupt and continuous | HRC45-HRC68 |
| BN-S200 | Finishing | ≤1mm | Continuous finishing | HRC45-HRC68 |
| BN-H21 | Finishing | ≤0.5mm | Interrupted and continuous | HRC45-HRC68 |
| BN-H10 | Finishing | ≤0.3mm | Continuous | HRC45-HRC68 |
3.Detailed Data of CNGN CBN Turning Tools
 |
| Type | Dimension | Standard Chamfer | Grades | Corresponding tool holder |
| L(mm) | φI.C(mm) | S(mm) | r(mm) | BN-K1 | BN-S20 | BN-S200 | BN-S300 | BNK30 |
| CNGN090404 | 9.7 | 9.525 | 4.76 | 0.4 | S01020 S01025 S02020 S02030 S02530 S03020 | | ◎ | ◎ | ◎ | ◎ | CCLNR/L |
| CNGN090408 | 9.7 | 9.525 | 4.76 | 0.8 | | ◎ | ◎ | ◎ | ◎ |
| CNGN090412 | 9.7 | 9.525 | 4.76 | 1.2 | | ◎ | ◎ | ◎ | ◎ |
| CNGN120404 | 12.9 | 12.7 | 4.76 | 0.4 | ● | ● | ● | ● | ● |
| CNGN120408 | 12.9 | 12.7 | 4.76 | 0.8 | ● | ● | ● | ● | ● |
| CNGN120412 | 12.9 | 12.7 | 4.76 | 1.2 | ● | ● | ● | ● | ● |
| CNGN120416 | 12.9 | 12.7 | 4.76 | 1.6 | ● | ● | ● | ● | ● |
| CNGN120704 | 12.9 | 12.7 | 7.94 | 0.4 | ● | ● | ● | ● | ● |
| CNGN120708 | 12.9 | 12.7 | 7.94 | 0.8 | ● | ● | ● | ● | ● |
| CNGN120712 | 12.9 | 12.7 | 7.94 | 1.2 | ● | ● | ● | ● | ● |
| CNGN120716 | 12.9 | 12.7 | 7.94 | 1.6 | ● | ● | ● | ● | ● |
4.Pictures of Halnn Tools CBN Turning Tools
5.Application Case
| Gcr15 Hardened Steel Ball Screw Machining with BN - S20 CNGN Solid CBN Turning Tools Component:Ball Screw Hardness:HRC60-62 Selected Insert:BN-S20 Cutting Condition:Fr=0.10mm/r,Vc=150m/min,dry cutting |
| Insert Materials | Roughness | Failure Mode |
| Halnn BN-S20 | ≤Ra0.8 | Normal Wear |
| Other PCBN | Ra1.2-1.6 | Damage or Broken |
6.FAQ
Q. How can we be your agent in our country?
A. Please inform us your detailed company, we will discuss and propose helpful suggestion for you, and to find the best solution for you.
Q. Do you offer free samples?
A. Normally we do not offer free samples, but we guaranty our product’s quality.
Q. Is there cheap shipping cost to import to our country?
A. For small order, Express will be the best, And for bulk order, sea ship way is best but take longer time. For urgent orders, we suggest via air to airport or by Express send to your door.
Q. When you can reply to me when I send you an Inquiry?
A. We promise to reply within 24 hours(not including holidays) on receipt of your inquiry.
Product Tags:
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Gcr15 Machining CNGN Solid CBN Inserts , CBN Turning Tools High Efficiency Images
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